Industrial | Air Monitor

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Applications

Clean Air Process

Combustion Airflow

Dirty Air Process

Utility Power Plant

Industrial Applications

Dust Collection Systems

Optimizing airflow in dust collection systems is crucial for product quality and offers important benefits such as extending filter life, energy efficiency, and cost savings. To get the best results, the airflow must be accurately measured to achieve an optimal airflow control strategy.

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Area Pressurization

Maintaining positive air pressure in clean rooms to avoid the risk of contamination is an important part of the operation and maintenance of labs in the pharmaceutical industry.

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True O2 Trim Solutions

Measuring O₂ off the back end of the boiler is inefficient and inaccurate. Direct, accurate measurement at entry point of all air lines helps users create the perfect air/fuel ratio.

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Biomass Boilers

Measuring the airflow into the combustion chamber is necessary to calculate the perfect air to fuel ratio. A system that is running too lean or too rich results in either performance or cost issues.

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Paint Booths

Airflow in paint booths, for instance in the automotive industry, is critical to achieving full coverage while avoiding the problems associated with over-spray.

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Airflow to Industrial Furnaces, Heaters, and Boilers

Measuring the airflow into the combustion chamber is necessary to calculate the perfect air to fuel ratio. A system that is running too lean or too rich results in either performance or cost issues.

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Zero Emission Facilities

Zero emission facilities require accurate airflow measurement in processes required to bring down their CO2 emissions, like natural ventilation using eco-cylinders.

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Technologies

The Air Monitor multi-point self-averaging pitot averaging technology is unique in that it is a pure instrument measuring true velocity pressure (total pressure – true static pressure). Other technologies measure a reference pressure on the back or side of the probe resulting in a DP that is not true velocity pressure as derived from Bernoulli’s Equation. This reference pressure requires the use of correction factors that vary with Reynolds number (i.e. velocity and density changes) in order to relate the measured DP to true velocity pressure. The Air Monitor system also utilizes the Fechheimer method of true static pressure measurement along with a chamfered impact or total pressure measurement to provide an accurate velocity pressure measurement and do so with pitch and yaw angles up to ± 30 degrees without requiring additional corrections.

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Differential Pressure technology is commonly used to measure fluid velocity due to their well-defined relationship. The square root of the differential pressure is proportional to the velocity of the fluid. In ducted systems the total pressure consists of the velocity pressure and static pressure. By measuring the total and static pressures in a duct, the velocity pressure can be obtained by subtracting static pressure from total pressure. This is achieved in practice by directly measuring the differential pressure between the two. Airflow measurement over a large velocity range requires an extensive selection of DP transducers with multiple upper range limits (URLs) to fit the required application – from ultra-low range like 0.05” w.c. URL transducer and higher. Air monitor offers this ultra-low range DP sensing capability coupled with the Auto-zero function to provide a highly accurate DP measurement with long term calibration stability starting for 0.05” w.c. URL transmitters.

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For more insight about Industrial applications and other related content, check out our blog!

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