Improving Plant Efficiency
Precision Industrial Airflow Measurement Solutions
Semiconductor
Foundries
Stack airflow
Refineries
Pharmaceutical
Pressurization
Carbon Black
FD Fan Inlet
Seed Dryers
Primary Airflow
Secondary Airflow
Coal-Fired Power
Individual Burner
Cement Manufacturing
Fiber Manufacturing
Pill & Candy Coating
Chemical Plants
Sugar Refineries
Dust Collection Systems
Optimizing airflow in dust collection systems is crucial for product quality and offers important benefits such as extending filter life, energy efficiency, and cost savings. To get the best results, the airflow must be accurately measured to achieve an optimal airflow control strategy.
Area Pressurization
Maintaining positive air pressure in clean rooms to avoid the risk of contamination is an important part of the operation and maintenance of labs in the pharmaceutical industry.
True O2 Trim Solutions
Measuring O₂ off the back end of the boiler is inefficient and inaccurate. Direct, accurate measurement at entry point of all air lines helps users create the perfect air/fuel ratio.
Biomass Boilers
Measuring the airflow into the combustion chamber is necessary to calculate the perfect air to fuel ratio. A system that is running too lean or too rich results in either performance or cost issues.
Paint Booths
Airflow in paint booths, for instance in the automotive industry, is critical to achieving full coverage while avoiding the problems associated with over-spray.
Airflow to Industrial Furnaces, Heaters, and Boilers
Measuring the airflow into the combustion chamber is necessary to calculate the perfect air to fuel ratio. A system that is running too lean or too rich results in either performance or cost issues.
Zero Emission Facilities
Zero emission facilities require accurate airflow measurement in processes required to bring down their CO2 emissions, like natural ventilation using eco-cylinders.
Technologies
How We Achieve Unmatched Airflow Accuracy
From Mill to Burner: Transform Your Plant with Precise Primary Airflow Monitoring
Air Monitor’s latest Application Guide—focused on Primary Airflow in Coal-Fired Power Plants—presents invaluable insights and practical solutions for professionals seeking…
Unlocking Peak Baghouse Performance: The Critical Role of Airflow Monitoring
In cement manufacturing, dust control is both an operational necessity and a regulatory requirement. Baghouse performance directly impacts product quality,…
New Brochure! Accurate Airflow Measurement in Refineries and Chemical Plants
Airflow in Refineries: Brochure Release Airflow in Refineries is important for process control. Air Monitor has developed a brochure, “Accurate Airflow…
Mapping Clinker Cooler Efficiency: A New Application Optimizer for Cement Manufacturing Efficiency
Introducing the Clinker Cooler Application Optimizer from Air Monitor We’re excited to announce the release of the new Application Optimizer…
Industrial Airflow Monitoring FAQs
Gain Insight on How Airflow Measurement Can Help You
Accurate, continuous airflow measurements are essential for demonstrating and maintaining compliance with environmental regulations, such as the U.S. EPA’s 40 CFR Part 75 for coal-fired boilers. Such data allows for calculation of pollutant emissions and supports reporting requirements. A power plant using the Air Monitor CEMS system can maintain continuous emissions monitoring, enabling proactive adjustments to combustion parameters to ensure emissions stay within permitted levels year-round.
Real-time monitoring enables early detection of abnormal conditions, such as blockages or leaks, that could lead to equipment failure. Predictive analytics, fed by continuous data streams, can alert operators before minor issues escalate into major breakdowns. Reduce unplanned downtime by implementing real-time airflow and pressure monitoring to allow maintenance teams to intervene proactively. For example, when a sudden drop in measured airflow signals a developing blockage in a kiln’s ductwork, technicians can address the issue promptly, preventing a costly shutdown.